ahsoka progress I think

Today I managed to mix latex do support my latest set of Montral. They look really great, got a lovely curve. But the weather has turned which means I have to leave them alone for several days again or I risk collapsting the latex against itself. If it was super hot it would be very easy to avoid bumping into them for a short period of time.

But I have nearly got the hilts sanded back, so I need to pick up some Rub n Buff as the only way to finish these- metal paint just is not going to allow for the fine detail to show.

But I thought I’d share a theory.


At the end of The Clone Wars Ahsoka leaves the Jedi. She also gains respect for Ventress who basically helps her more than anyone in clearing her name. Ventress used curved hilts.including when she helped Ahskoka, in fact they are recognised even in some darkness.

In Canon Ventress owns the only curved hilts- aside from Dooku whom of course Ventress was apprenticed too.

I won’t spoil Ventress’s arc but suffice to say I can’t help but think she had a lasting impact on Ahsoka who by this time was rethinking what it means to be good, what it means to be loyal.

The curved shape cannot just be a coincidence. Even if it’s not a straight up homage it has to be part of her thinking.

Lightsabers are a reflection of the Jedi who wield them and as Ahsoka no longer thinks of herself as Jedi. So she uses all her learning to create them. The crystals are from a sith after all. She reuses them after removing all trace of the sith, but also without leaving any trace of Jedi training.



To say I’m invested in an Ahsoka who has learned her life is not what it was and has gained a lot of insight, even to know her limits is a bit of an understatement. I am very nervous about her fate in Rebels, I’d quite liked to have had her remain where we last saw her. We know others manage to hide from the force for decades. I am okay with that.

final ahsoka attempt

I’ve had to put a limit on this, and today my not be the ideal day- weird inflammation along top of radius- but I do need to put a pin in this! So I have some nice weight card to work with and will set up my netbook with some media and just start and see when I stop.

There may be a bit of experimenting going on.

one last chance for ahsoka

I’ve had my first infusion, not feeling terribly great but that’s because it is doing what it is supposed to. So I feel flu-y. Time for some more paracetamol and a rest.

So I can’t really use too many “spoons” outside of healing. Tomorrow I’ll rehem Elsa (horsehair braid really does help the hem kick out.) Friday is my nerve conduction test (really scared I’ll wind up sick in the room. Not great with needles any more.)

So I’ll have to wait til after that for Ahsoka. Luckily she isn’t a heavy project. Just frustrating.

Ahsoka hilts progress

I started by preparing the joins I created in the model. This allows the hilt to have the printlines as horizontal as possible and allow for very secure joins.

I sanded the extended end smooth and to remove the excess. I used a knife to tidy the recesses sections of the other end

Once these fitted well I used acetione and a tiny bit of ABS to weld the ends together. Pressure was needed for some

Once each hilt was assembled I was able to start sanding.

Much more sanding later I was then able to use a mix of acetone, silver pigment and clear abs filament dissolved together. This acts as filler and paint. But as it’s applied y hand and uses the solvent that will dissolver the plastic entirely it’s a process of applying, sanding back, applying thinner coat, and so on.


I used copper pigment for the copper pieces.

This was the antique silver. I have been using regular silver in subsequent passes. The difference can be seen below right.

Ahsoka tunic progress

Instagram importer isn’t working all the time, so I’m trying to backtrack a bit.

I’ve been doing slow work on hilts and montral. The hilts will likely end up with a layer of rub nbuff as I can’t get my pigments to work with my air brush.

But the tunic and mitts are going well.

To make the little windows in the mitts I used a stretch fusible on the inside layer. This is so that all the stabilising stiches are on the inside.

What this means though is I had to turn the upper edge inΒ  and overcast it to shape. I then turned the seam inside out and used my finger nail to press the seams flat and machined them. I worked as far in from the underside as possible then from the other end. And finally stabilised the seam allowance on the inside layer.

The tunic has been refitted and an extension added to hold the tunic in place. This will snap just forward of the seat And I have taken the neck in at the back so it swoops around to the back of the neck.

Here the mitts are inside out. I will overlock all these seams as soon as possible. Today I need to hem my Elsa cape πŸ™‚


I have decided on a Rococo theme for my birthday as an excuse to wear my Marie Antoinette Rocket Gown because a picnic in a pretty garden sounds perfect πŸ™‚ So I need all the undergarments and I also need to test the pattern for the swag drapes πŸ™‚

To do this I’m finally starting to use a stash of about 14 metres of of a shot freen and white mystery fabric. The colour it looks in warm light wis qtute silvery and in cool like quite dull aqua. It handles like cotton but feels like a bast fibre. So it may well be a mix. But it is totally perfect for a 2m wide petticoat and ruffles that I need for this frock!

So I’ll grab photos as I promised to share how I make my tubular wonder skirts (they can be used for paniers, a bell shaped rin, and even a bustle!

It’s very simple but a really good stable πŸ™‚

These will need to be twice the size I normally make them of course..

And I also have glue to see if I can also do some more work on Ahsoka.

And then see about how to cut this lace into strips of a good size. So first, to the printer! I need a reference image or two if I’m going to work on this away from my comp πŸ™‚


I figured I should work on projects where I already have materials for a bit πŸ™‚ Also I do need to make a modern-ish set of stays to be able to wear the frock. And that will mean boning past the waist and controlled on the hips. So probably a gored hip with a bit of bust shaping given this is the shape of the original.


So basically this. Which is from the film πŸ™‚ I know the plain piece on the lower back is acting more like a plackard but I’m going to make mine in two pieces, waist through control and a skirt of padded tabs to tack on. It gives me a lot of room to wear this under the Wilting Flower costume for instance and maybe even a Glinda if I decide to go that route again with my epic amount of bubble fabric.

So ideally ballet pink.

up early watching rebels

I did find a dark grey fabric. It may not be dark enough but I’m making the tunic and gauntlets and will figure that out later. There is a big difference between concept and final model.

So it’ll be double layered and that means a lot of pinning today .


Just pressed the Elsa flurry as well.

actual progress

Genuine real Ahsoka Tano progress! I wasn’t sure if our oven would be reliable to bake my leather armour in. I wasn’t sure if the curves would flatten out while on the trays and I wasn’t sure it would be under 60C but over 50C to get the pieces steaming but not scalding.

But it worked! THe hip pieces are a little crisper than the gauntlets, they sand very well. But I don’t really want to try and soak the gauntlets again so there is going to just be a little extra edge seal to cure and sand back.

I can paint these today, though it looks like I interpreted the belt strap wrong, it has a single channel. This is fine as the belt more than anything scalded on the racks and then when it fell onto the oven floor.

My montral were not curing, the latex created an airtight seal, so I have then hanging fan heater height and gave them a few blasts to heat up the water and get that to evaporate. I sewed my Padme Light Blue skirt back seam and tidied the zip area, and even sewed most of my Jem dress on between πŸ™‚

This is how I scaled my hilts. I knew they were much to flat to fit a working blade in the end. And that is still true. I did scale slightly to make them fit a 20mm tube (which is skinny enough for OT and Rebels era blades, the most common 25mm/1 inch) tubes are really good for prequel, TCW, and it looks like the new trilogy too.

I did check my machine. It is perfect for PLA but it’s not completely happy with ABS. I’d need to set up each time with a new adhesion layer (glue stick did help) and do one component at a time. And that was going to be a week of constant work. Not great for stress levels.

But my scaling made the hilts feel slightly oversized. It turns out I spotted other had this same conundrum of trying to fit a blade in. And so I tend to refer to my own hilts as FX style, after the MAster FX line of light up sabers.

Going by knuckle space it works, but my hand itself is much smaller. On my leg it feels right but I’ve rescaled to the dimensions I think look best and it’s printing now. I did also test and her hand fits four times over the body of the hilt but it looks smaller due to the size of her hands over all. So it’s probably best to aim for that effect in hand.

I’m doing Star Wars Reads tomorrow so sadly no Ahsoka, but I will have her ready for next week.


busy busy

While putting some more latex on Ahsoka and wetforming the knee cops I got a call to do a photoshoot today. Was able to put it off til tomorrow πŸ™‚ It’s for the Herald article that I did a short interview for πŸ™‚ So I’ve tidied up most of the issues with my frock, just need to whizz the chemise under a sewing machine. Or I can sew by hand for when I do eventually hand finish it. Hmmm…..

I’ve been watching Elementary today to do so and been able to do some back stretches again! Physio for my rib was pretty much to loosen all the muscles that tightened during all the flinching and flu while the break was healing.

I’ve obviously also been very wary of stretching and especially using props due to how I injured my rib in the first place. I’m a bit concerned about bone density as it has been treated before, and has everything to do with medication and disuease full stop.

Ahsoka did progress

It just is much like the lightsaber hilt progress: it looks the same as the last time….

So after posting yesterday I managed to paint a little more latex on the lekku this time right side up and as expected the extra internal latex did help a lot with montral support.

i initially bought a random length of what looked like a very skinny pool noodle to support my Shaak To montral (inside the upper section of the back montral that tends to collapse into a side ways 0 rather than a nice round shape.)

So I wanted some for ahsoka and actually asked someone at the hardware store and lo and behold, it has a name!

PEF foam backer rod (or gap filler rod also brings up some results.)

I use 25mm as it’s rigid but very light, and is carvable into points.

This is what it looks like. There are lots of products out there, this is from IndiaMart. I think mine is Sika brand as the roll is yellow. Also if anyone needs a small amount I have far more than enough so.. happy to send some.

So that is today’s plans. Get the backer rod into the montral to help the points stay vertical not fall outwards. And I need to get some elastic across the front of the headpiece so if can sit nicely on my head- it tends to bow out at side of my own forehead. That may be a job for internal rigging too. That will be a job for internal rigging.

I need to find some charcoal grey matte stretch fabric though. I really wanted to use the same fabric as my Padme dress. I might just see if I can remove colour because if I can I can overdye. I think it’s rayon. But there is Nick’s fabric and the other store next to it to try and find some reasonably priced sports fabrics.

I do have perfect sports fabric, it’s got a surface texture that matches the show but it is straight up black and I don’t see me being able to reduce the colour evenly. Though this could work with a light acrylic wash and airbrush… But that might just make it look painted.


So today, rig the montral and dry the armour. I finally got the ankles to form on the slightly scaled leg. I can also now cut the front piece and form that too. That is going to see some creative problem solving. The mannequin has sculpted knees. So I may have to form the leather over the elbows. Oh! Actually. I have a lamp that I don’t trust that is the perfect shape. So… let’s see if it is perfect.